W32 Readiness Gap
K-4, K-13
- Impact
- 125,000 pcs idle exposure starts here
- Suggested Action
- Release K-4 fabric and escalate K-13 trims
Executive Summary
Capacity control view
Week 32 is the first low week. K-4 fabric is blocked, K-13 trims are pending, and the recovery path is to clear K-4 or pull K-8 forward.
First decision
Release K-4 fabric or prepare K-8 as the W32 fallback.
Utilization
63%
Idle Capacity
125k pcs
Lowest Utilization Week
W32
Pull-Forward Opportunities
K-8, K-12
Capacity Health
Weekly status row
W30
20-Jul to 26-Jul
92% utilized
8,000 pcs gap
W31
27-Jul to 02-Aug
85% utilized
15,000 pcs gap
W32
03-Aug to 09-Aug
63% utilized
36,630 pcs gap
W33
10-Aug to 16-Aug
76% utilized
23,760 pcs gap
W34
17-Aug to 23-Aug
88% utilized
11,880 pcs gap
Capacity Loading View
Daily combo capacity heatmap
Combo 7 and Combo 8 are the primary W32 exposure because K-4 cannot safely start until fabric readiness and cash cover are cleared.
Green >85%Amber 70-85%Red <70%
| Combo | 03-AugW32 | 04-AugW32 | 05-AugW32 | 06-AugW32 | 07-AugW32 | 08-AugW32 | Planner Signal |
|---|---|---|---|---|---|---|---|
| Combo 1 | 72% | 74% | 76% | 75% | 76% | 78% | No first-order management action. |
| Combo 2 | 71% | 72% | 73% | 73% | 74% | 75% | No first-order management action. |
| Combo 3 | 66% | 67% | 68% | 68% | 69% | 70% | W32 underload watch after K-4 decision. |
| Combo 4 | 62% | 63% | 64% | 65% | 66% | 67% | W32 underload watch after K-4 decision. |
| Combo 5 | 70% | 71% | 71% | 72% | 72% | 73% | No first-order management action. |
| Combo 6 | 60% | 61% | 62% | 63% | 64% | 65% | W32 underload watch after K-4 decision. |
| Combo 7 | 58%K-4 | 46%K-4 | 42%K-4 | 40%K-4 | 45%K-4 | 52%K-4 | Primary W32 idle exposure caused by K-4 fabric readiness. |
| Combo 8 | 56%K-4 | 44%K-4 | 40%K-4 | 38%K-4 | 42%K-4 | 50%K-4 | Primary W32 idle exposure caused by K-4 fabric readiness. |
| Combo 9 | 58% | 59% | 60% | 61% | 62% | 63% | W32 underload watch after K-4 decision. |
| Combo 10 | 62% | 63% | 64% | 65% | 66% | 67% | W32 underload watch after K-4 decision. |
| Combo 11 | 70% | 71% | 72% | 72% | 73% | 74% | No first-order management action. |
| Combo 12 | 59% | 60% | 61% | 62% | 63% | 64% | W32 underload watch after K-4 decision. |
| Combo 13 | 69% | 70% | 70% | 71% | 71% | 72% | W32 underload watch after K-4 decision. |
| Combo 14 | 70% | 70% | 71% | 71% | 72% | 72% | No first-order management action. |
| Combo 15 | 55% | 56% | 57% | 58% | 59% | 60% | W32 underload watch after K-4 decision. |
Capacity Exceptions
Gaps requiring management attention
No overloaded weeks in this base plan; the problem is underload.
| Week | Capacity Gap | Root Cause | Impact | Suggested Action |
|---|---|---|---|---|
W32 | 125,000 pcs near-term exposure | K-4 fabric 65%; K-13 trims 72% | First low week; Combo 7 and 8 exposed | Secure cash cover, release K-4 fabric, pull K-8 if needed |
W33 | 23,760 pcs | K-5 readiness pending | W33 stays at 76% unless trims close | Chase K-5 trims and hold as capacity buffer |
W35 | 29,700 pcs | K-12 not yet pulled forward | Secondary idle exposure if W32 slips continue | Keep K-12 ready as backup recovery load |
W36 | 24,750 pcs | Future partial orders pending | Future watch, not the first management decision | Track readiness after W32 risks are cleared |
Critical Capacity Risks
Exceptions first
Action Required
W32 Allocation Pressure
K-7, K-11
- Impact
- Ready work exists, but combo and cash decisions are still needed
- Suggested Action
- Confirm Combo 13 and 14; clear K-11 vendor hold
W33 Buffer Risk
K-5
- Impact
- W33 capacity recovery depends on trim closure
- Suggested Action
- Chase trims and keep K-5 as the next load buffer
Pull-Forward Recovery
K-8, K-12
- Impact
- Ready orders can absorb open combo time if K-4 slips
- Suggested Action
- Prepare K-8 first, keep K-12 as secondary fallback
Capacity Detail Table
Weekly load and driver detail
Week 32 opens by default so the K-4, Full Kit, cash, and pull-forward story is visible immediately.
| Week | Planned Capacity | Available Capacity | Utilization | Gap | Primary Driver | |
|---|---|---|---|---|---|---|
W30 20-Jul to 26-Jul | 91,000 pcs | 99,000 pcs | 92%Healthy | 8,000 pcs | K-1 and K-2 running | |
W31 27-Jul to 02-Aug | 84,000 pcs | 99,000 pcs | 85%Healthy | 15,000 pcs | K-3 and K-6 loading | |
W32 03-Aug to 09-Aug | 62,370 pcs | 99,000 pcs | 63%Action Required | 36,630 pcs | K-4 blocked, K-13 trims pending | |
Why It Matters Related Orders K-4 (At Risk - Full Kit), K-13 (At Risk - Trim Gap), K-7 (At Risk - Ship Date), K-11 (At Risk - Cash Hold) Full Kit Impact K-4 fabric is only 65% ready and K-13 trims are only 72%, so W32 starts without enough safe work. Cash Impact K-4 fabric release needs cash cover, and K-11 has a vendor hold risk. Suggested Action Arrange Rs 2.4 Cr working capital, expedite K-4 fabric, confirm K-7 allocation, and prepare K-8 as fallback. Traceability OrdersFull KitCapacityDashboardCashRecommendations | ||||||
W33 10-Aug to 16-Aug | 75,240 pcs | 99,000 pcs | 76%Watch | 23,760 pcs | K-5 readiness pending | |
W34 17-Aug to 23-Aug | 87,120 pcs | 99,000 pcs | 88%Healthy | 11,880 pcs | K-8 and K-10 available | |
W35 24-Aug to 30-Aug | 69,300 pcs | 99,000 pcs | 70%Watch | 29,700 pcs | K-12 not yet pulled forward | |
W36 31-Aug to 06-Sep | 74,250 pcs | 99,000 pcs | 75%Watch | 24,750 pcs | Future partial orders pending | |